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Buildings as carbon sinks

Beyond Zero: Building for the climate

Jul 18, 2024 | ANNINA SCHNEIDER

With its new research initiative Mining the Atmosphere, Empa is proposing nothing less than a paradigm shift: from a CO2-emitting to a CO2-binding society. The greenhouse gas is to be used as a valuable material – for example, as a carbon-based aggregate for concrete or as a thermal insulation material – and stored for the long term. In the NEST unit Beyond Zero, materials like these are being used and tested for the first time. Research, industry and planning are working hand in hand. In this interview, Nathalie Casas (Empa), Corinne Reimann (Implenia) and Christoph Kellenberger (OOS) shed light on the pioneering project from different perspectives.

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In conversation: Nathalie Casas, Head of Empa's Energy, Mobility and Environment Department and member of the Directorate (center), Corinne Reimann, Head of Warranty, Implenia Schweiz AG (left), and Christoph Kellenberger, co-founder and member of the Executive Board, OOS. Image: Empa

Nathalie Casas, why do we need to take action? What is the purpose of negative emissions technologies (NET)?

Nathalie Casas: The level of CO2 emissions is increasing rapidly, making it impossible to achieve the 1.5-degree target. Thus, we need to take action. Negative emissions technologies (NET) can effectively remove excess CO2 from the atmosphere, allowing us to retrospectively clean it up. However, in addition to historical emissions, there are also future emissions that are difficult to avoid, such as those from aviation or agriculture. These emissions will require compensatory measures using NET.

The Mining the Atmosphere initiative was recently launched. Construction of the Beyond Zero unit in the NEST research and innovation building at Empa is currently being planned. What is needed next?

Nathalie Casas: There are many things to consider, but the most important is taking action. We need to move beyond just talking about climate change and start implementing solutions. This involves making new technologies, which are still on a laboratory scale, ready for the market, and adopting those, which are already available. We try to accelerate this for the construction sector with the planned NEST unit, Beyond Zero. The unit will test and install new materials that can reduce CO2 or are even CO2-negative. These innovative materials have shown promise in the laboratory, and we are now working to scale them up and prepare them for the market. This raises questions such as how the materials are produced and whether there are appropriate guidelines. It is crucial to collaborate with the right partners in this endeavor.

Why is it crucial to get planners on board when developing new building materials, Christoph Kellenberger?

Christoph Kellenberger: When designing a building, architects play a key role in determining the construction principles and choosing the building materials. It's important to involve planners early in the process of developing new building materials, so that practical knowledge can contribute to the innovation process. Additionally, architects can introduce new knowledge to the planning and construction industry and explain the benefits of using new CO2-neutral or CO2-negative building materials. Ultimately, the goal is to increase the carbon store in our building stock.

How do you evaluate the economic potential of NET in the construction industry, Corinne Reimann?

Corinne Reimann: NETs are a great opportunity for the construction industry as they enable the industry to make a significant contribution to sustainability. This is achieved through the use of CO2-neutral or CO2-negative materials such as concrete. Currently, the industry is perceived to be lagging behind in the area of sustainability, but it has significant potential, especially with the use of such materials.

What are the main challenges in this project?

Corinne Reimann: If the new concrete performs reliably and has the same functionality as traditional concrete, its potential usage is significant. The main challenge I foresee is its cost-effectiveness, specifically the price of the new concrete. This is a significant hurdle that should not be underestimated, as there seems to be a reluctance to bear additional costs. This is already evident on a small scale, for example with water-saving taps: If the investment pays off, everyone is on board; but if it becomes more expensive, people are less willing, unfortunately. I believe that we can only initiate this transformation with the help of subsidies because ultimately, the construction industry needs to act economically.

Christoph Kellenberger: Exactly. However, as I mentioned earlier, I see another crucial point in the transfer of knowledge – in addition to market-driven building materials, products, and construction principles, of course. It must be made transparent and comprehensible how these can be used and what effect can be achieved with them. Widespread use can be achieved most easily if the new materials are "significantly better" than what is currently on the market, motivating new suppliers to adopt these products. Regarding knowledge transfer, it is important to raise awareness in the planning and construction industries, which account for around 40% of current emissions from construction and operation, to the fact that they have a significant influence in reducing CO2 emissions. Additionally, simple and practical new construction solutions are needed for the use of materials that can store carbon in the building stock, and this knowledge must be put into practice.

So-called rebound effects lead to a change in behavioral patterns that can partially offset the savings that had originally been achieved. This is often observed with measures to increase energy efficiency. How do you evaluate the risk of a rebound effect with this CO2-reducing solution? Could NET indirectly lead to an increase in CO2 emissions because more buildings are then built "with a clear conscience"?

Nathalie Casas: We must not allow this to happen. Because even with the best technology, it will always be more expensive to clean up emissions than to avoid them in the first place. Removing CO2 from the atmosphere is costly and requires a lot of effort. It's essential to establish global transparency about these costs to prevent false assumptions that could lead to more emissions. However, we still have a long way to go to achieve this global cost transparency. It's crucial for politicians to take action, but it's also extremely challenging as this is a global issue that requires local action. The first step is to inform the public accordingly because NETs are certainly not a free pass to emit more CO2.

What contributions does society need to make to bring about this transformation?

Nathalie Casas: We need everyone. I believe that economically and technologically leading countries like Switzerland must lead by example. It can seem overwhelming when you see the mountain of tasks we are facing, but it's important to remember that every small contribution makes a difference.

And what about the economy and politics?

Christoph Kellenberger: Politicians need to establish the necessary framework for change. One of the quickest and most straightforward methods could involve implementing a system that puts a fair price on CO2 emissions. Moreover, building materials and construction should be designated as certified carbon sinks. This could facilitate a rapid transformation of the construction industry. With both new and existing knowledge, it is already feasible to create, construct, and operate a CO2-neutral building over its entire lifespan. Unfortunately, it's evident that other approaches only work to a limited extent. If the existing framework remains unchanged, new products and construction methods will have to compete on the market. While this is achievable, it presents a considerably greater challenge.

Corinne Reimann: I completely agree. Eventually, the construction industry needs to operate economically. To achieve this, appropriate framework conditions should be established or subsidies should be used to promote the use of these materials if we aim at building CO2-neutral or even CO2-negative buildings on a large scale. Once this is regulated, I believe it won't be long before these innovative materials become widespread in the economy. This is because, as it stands today, this new concrete can be handled almost the same way as conventional concrete, meaning that the industry doesn't need to make significant changes to its infrastructure and supply chains.

NEST-Unit "Beyond Zero"

The NEST unit Beyond Zero promotes promising CO2-reduced and CO2-negative innovations in the building sector and shows whether and how buildings can act as carbon sinks. The unit uses innovative building materials developed at Empa, such as concrete or insulation material, which can bind carbon. The project also analyzes the global feasibility of such technologies and shows how the transformation of the construction industry could be achieved. Beyond Zero is currently in the planning stage. More information on nest.empa.ch/beyondzero


Editor / Media contact

Annina Schneider
Communications
Phone +41 58 765 4107

redaktion@empa.ch




Empa Quarterly #84
Open Lab Day

On September 14, 2024, Empa Dübendorf will open the doors of its laboratories to the public. At over 70 stations, visitors will be able to experience current Empa research live on topics such as climate change, the energy transition, human and environmental health and much more. The stories in this issue give a small taste of the variety of materials and technologies that are discovered, researched, and developed in Empa's laboratories. Hungry for more? Visit us on September 14!

Read the latest EmpaQuarterly online or download the PDF version.


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What is the potential of the “atmospheric mine”?

Concrete as a carbon sink

Jan 20, 2025 | MANUEL MARTIN

Mining the Atmosphere, a new Empa research initiative, aims at capturing excess CO₂ from the atmosphere and storing it in building materials such as concrete. Empa researchers have now calculated the potential of this approach for the first time: Five to ten billion tons of carbon could be used annually as concrete aggregates – well enough to permanently store the current excess CO₂ within 100 years after the energy transition and thus to bring atmospheric CO₂ back to climate-friendly levels.

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Concrete is predestined for the absorption of carbon, as it can absorb enormous quantities. Image: AdobeStock

In order to reduce the CO₂ concentration in the atmosphere to the target level of 1988 – i.e. to 350 ppm (parts per million) – an estimated 400 billion tons of carbon must be removed from the atmosphere. This is a huge amount, equivalent to around 1,500 billion tons of CO₂. Empa researchers have now calculated that this excess carbon could be stored in building materials such as concrete by the middle of the next century. “These calculations are based on the assumption that sufficient renewable energy will be available after 2050 to remove CO₂ from the atmosphere – a very energy-intensive endeavor. This assumption allows us to use different scenarios to analyze how realistic and efficient the concept of our Mining the Atmosphere initiative is,” says Pietro Lura, Head of Empa's Concrete and Asphalt laboratory. The large-scale research initiative has set itself the goal of not only binding excess CO₂, but also using it as a valuable raw material.

Building materials are crucial

Surplus renewable energy is used to convert CO₂ into methane or methanol, which in turn are further processed into polymers, hydrogen or solid carbon. “Even if sufficient renewable energy is available, the central question remains as to how these huge quantities of carbon can be stored in the long term. Concrete seems predestined for this, as it can absorb enormous quantities,” explains Lura. The researchers therefore compared the mass of materials used worldwide, such as concrete, asphalt and plastics, with the amount of carbon that needs to be removed from the atmosphere – including emissions that are difficult to avoid. “The mass of building materials required worldwide far exceeds the excess carbon in the atmosphere. However, it remains a challenge how quickly and efficiently carbon can be introduced into these materials without deteriorating their properties,” concludes Lura.

Compared to other CO₂ reduction measures such as underground storage, the Mining the Atmosphere approach offers several advantages: It ensures long-term stability as well as a high storage density of carbon and enables decentralized implementation. At the same time, conventional CO₂-emitting building materials can be replaced. “Carbon must be incorporated into stable materials, as direct storage can be dangerous – for example, due to the risk of fire. Ideally, these carbon-enriched building materials are used over several recycling cycles before they are finally disposed of safely,” says Lura.

According to the Empa researcher, this concept should not only contribute to the reduction of CO₂, but also enable a carbon-binding economy that offers both ecological and economic benefits. “Carbon from the atmosphere can be used, for example, to produce polymers, bitumen for asphalt or ceramic materials such as silicon carbide. In addition, other high-value materials such as carbon fibers, carbon nanotubes and graphene could make the whole process economically viable – with concrete clearly accounting for the largest share of carbon storage.”

Hard carbon rocks as an accelerator
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Concrete could store considerable amounts of CO₂ if conventional aggregates were replaced by pellets made from, say, biochar. Picture: Empa

So how long would it take to remove all the excess CO₂ from the atmosphere? In an optimal scenario, building materials such as concrete could bind up to ten gigatons of carbon per year. However, this potential would only be fully exploited from 2050, when sufficient renewable energy is available after the energy transition. In addition to the surplus 400 gigatons of carbon, at least an additional 80 gigatons would have to be removed from emissions that are difficult to avoid by 2100. According to the various scenarios, the surplus CO₂ could be completely absorbed in building materials within 50 to 150 years – which would bring the CO₂ level back to the target level of 350 ppm.

The key to the most optimistic scenarios lies in the production of silicon carbide, which can be used as a filler in building materials. “Silicon carbide offers enormous advantages, as it binds carbon practically forever and has excellent mechanical properties. However, its production is extremely energy-intensive and represents one of the greatest challenges, both in terms of cost-effectiveness and sustainable implementation,” says Pietro Lura.

It would take more than 200 years to eliminate the entire anthropogenic carbon surplus with carbon in the form of porous aggregate alone. A combination of porous carbon and silicon carbide is therefore a viable solution. This would allow large quantities of carbon to be stored in concrete, which would also be more durable and stable than conventional concrete. “Nevertheless, the aim should be to remove as much CO₂ as possible from the atmosphere each year in order to achieve 350 ppm CO₂ in a realistic timeframe together with other measures. At the same time, it is crucial to continuously minimize our emissions so that the recovery process is not in vain,” says the Empa researcher.

Mining the Atmosphere

To achieve climate targets and prevent irreversible changes to the climate system, it is not enough to reduce greenhouse gas emissions. It is also necessary to actively remove excess CO₂ from the atmosphere. This is precisely where Empa's large-scale research initiative, Mining the Atmosphere, comes in. The aim is to create a completely new global economic model and an associated industrial sector that uses CO₂ as the raw material of the future. CO₂ is first converted into basic chemicals such as methane or methanol. These are then further processed to replace conventional building materials and petrochemical products. At the end of their life cycle, these carbon-rich materials will be stored in special landfills to permanently bind the carbon. Thanks to the synthetic methane, energy can also be transported from sunny locations to countries with an energy gap in winter.

However, according to the Empa researchers, implementation requires further progress in materials research and process development, particularly in order to make optimum use of decentrally generated and fluctuating renewable energies. In addition, a focus on new business models, economic incentives and suitable regulatory frameworks is necessary to make a carbon-neutral society a reality.

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How the “Mining the Atmosphere” concept works: Global activities (blue): Carbon dioxide (CO₂) is extracted from the atmosphere or oceans using renewable energy. (1) Hydrogen (H₂) is produced with renewable energy. (2) Methane (CH₄) or methanol (CH₃OH) is synthesized from carbon dioxide and hydrogen. (3) Polymers are produced from methanol (and possibly methane). (4) Polymers and methane are distributed via existing logistics chains (5) Local activities (green): Methane is converted by thermal decomposition (pyrolysis) into hydrogen for clean energy or methanation and solid carbon (C). (6) Carbon dioxide is converted by photosynthesis into biomass, which is then pyrolyzed. (7) Waste polymers are pyrolyzed. (8) Carbon from all these sources is incorporated into building materials. (9) Carbon is combined with silicon (Si) to form silicon carbide (SiC), which is also used in building materials. (10) Finally, used building materials end up in landfills, which serve as final carbon sinks and bind the carbon dioxide permanently. (11) Graphics: Empa
Further information

Prof. Dr. Pietro Lura
Concrete & Asphalt
Phone +41 58 765 41 35
pietro.lura@empa.ch




Literature

P Lura, I Lunati, H Desing, M Heuberger, C Bach, P Richner: Mining the atmosphere: A concrete solution to global warming; Resources, Conservation & Recycling (2025); doi: 10.1016/j.resconrec.2024.107968



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